When it comes to installing cables, there are two main principles: Cable blowing and Cable pulling.
A cable pulling machine employs either a winch or capstan, using a rope or wire to exert mechanical force and draw heavier cables through straight or slightly curved conduits. This makes it particularly well-suited for diverse environments where applying compressed air may not be feasible. The machine offers precise control over the pulling process and minimizes friction by employing cable guides along the path.
However, for the installation of fiber optic cables, a cable blowing machine becomes essential. This specialized equipment is employed to delicately propel the cables through the conduit, ensuring their passage without risk of damage.
We are providing a more detailed exploration of the blowing machine.
Principle of Operation:➡️Uses compressed air to propel the cable through a conduit.
➡️The cable is “blown” through the conduit, allowing it to float on a cushion of air.
➡️Air Compressor: Supplies the compressed air required for the blowing process.
➡️Blowing Head: The interface where the cable is introduced into the conduit, equipped with seals to prevent air leakage.
➡️Caterpillar Drive: A pair of belts or tracks that grip the cable and assist in pushing it through the conduit.
➡️Ideal for long-distance installations.
➡️Commonly used for fiber optic cables, which are lightweight and sensitive to pulling stress.
➡️Suitable for environments where existing conduits are already in place.
➡️Reduced physical stress on the cable, minimizing the risk of damage.
➡️Efficient for installing cables over long distances with fewer intermediate access points.
➡️Can achieve high installation speeds
Recently, one of our esteemed clients faced a challenge in optimizing their fiber cable blowing operations. Their existing equipment faced difficulties in meeting the demands of current installations., leading to inefficiencies and delays.
➡️Inefficient Operations: Existing equipment failed to meet the speed and torque requirements for seamless cable insertion.
➡️Downtime Concerns: Frequent breakdowns and maintenance issues led to costly downtime, impacting project timelines.
➡️Limited Versatility: The lack of versatility in their equipment restricted their ability to adapt to diverse installation scenarios.
In the case of our client, the air is sent into the conduit through which the fiber needs to pass, causing it to "float" and remain suspended.
Unlike standard electrical cables, fiber cannot be pulled without risking damage. The air motor propels two red caterpillars between which the fiber passes, pushing it into the conduit. Since this system relies on compressed air, using a pneumatic motor is more convenient than introducing a new energy source.
Modec's MT10 Air Motors are powerful, compact solutions for a wide range of applications. These motors generate 1200W of power, weigh just 2.1 kg, and have a diameter of only 60 mm. The MT10 range includes three versions to suit different needs:
MT10 Easy Duty: No gearbox, delivering high speeds up to 18,000 rpm.
MT10 Standard Duty: With a standard gearbox, providing up to 100 N.m torque at 150-1600 rpm.
MT10 Heavy Duty: Equipped with a larger gearbox for high torque up to 300 N.m at 20-80 rpm, ideal for stable, low-speed operations.
Pickling with Water: Environmentally friendly alternative to sand, perfect for humid conditions. The reversible Standard Duty MT10 with a "dead man" safety handle ensures operator safety and precise control.
Lifting Applications: Ideal for conveyors, lifters, and load-assistance machines requiring high starting torque and precise positioning. The motors can be Atex certified for explosive environments and are available in lubrication-free models for the food industry.
Modec offers a range of accessories and options for the MT10 Air Motors. Beside, modec ensures minimal downtime with quick-shipping motors and dedicated maintenance kits, keeping operations running smoothly and preventing costly disruptions.
Modec customized air motors, seamlessly incorporated them, and provided thorough training and support to ensure optimal performance.
Ultimately,modec's MT10 Air Motors enhanced efficiency, reduced downtime, and increased versatility for the client's fiber cable blowing machines.
Modec's collaboration with our client stands as a testament to our commitment to innovation and excellence. By leveraging the power of the MT10Air Motors, we helped our client to overcome their operational challenges and elevate their fiber cable blowing processes .
We manufacture reliable and high quality air motors. For optimal performance, we advise following our commissioning instructions diligently. To assist you further, each motor comes with a quick start manual outlining the essential steps for commissioning.
For more information, feel free to reach out to us.
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